Smart Innovators: Digital Twins For Industrial Facilities

Access this research

Access all Asset Performance Management Software content with a strategic subscription or buy this single report

Need help or have a question about this report? Contact us for assistance

Executive Summary

Digital twins are part of the Industry 4.0 megatrend and are primarily used today for equipment design and testing. Only in the past two years has the concept of facility-wide digital twins gathered momentum due to the complexity involved in modelling and simulating the performance of industrial facilities. Reflecting the relative newness of this technology in the industrial space, vendors offer digital twin software at five different levels of sophistication – from digital twins that integrate data from various sources to one capable of acting autonomously. Verdantix expects the market for plant-level digital twins to grow slowly over the next five to 10 years with high-risk, asset-intensive industries being the early adopters. This report provides buyers of digital twin software at industrial facilities with an overview of the current state of the market and an assessment of different vendors who offer digital twin value propositions. 
Smart Innovators: Digital Twins For Industrial Facilities
The Digital Twin Concept Forms Part Of The Industry 4.0 Megatrend
Four Technology Capabilities Underpin Digital Twin Software For Industrial Facilities
Technology Vendors Offer Digital Twins At Five Different Levels Of Sophistication
Digital Twins Deliver Enhanced Value Propositions To Multiple Stakeholders

Digital Twin Software Must Overcome Adoption Hurdles To Increase Market Penetration
Technology Executives At Industrial Firms Must Overcome Five Barriers To Digital Twin Success
Crossing The Chasm Requires A Concerted Effort To Find Digital Twin Innovators
Figure 1. Digital Twins For Industrial Facilities – Levels of Sophistication
Figure 2. Digital Twins For Industrial Facilities – Relevance For Key Stakeholders
Figure 3. Digital Twins For Industrial Facilities – Uptake By Asset Type

About the Authors

Malavika Tohani

Malavika Tohani

Research Director

Malavika is a Research Director at Verdantix, guiding research that explores how digital technologies and services are reshaping industrial operations to become safer, more ef...

View Profile
David Metcalfe

David Metcalfe

CEO and Co-Founder

David is the CEO and co-founder of Verdantix, where he leads the firm’s strategic direction and client engagement. Since co-founding the firm in 2008, David has built a ...

View Profile

Other related content

Webinar
Manufacturing Operations Management
Industrial Transformation Leaders
Industrial Design Engineering Software
Asset Performance Management Software
Asset Maintenance Software
Engineering Design Simulation Software:...

Engineering, procurement and construction (EPC) firms and industrial asset owners are under growing pressure to deliver increasingly complex projects on time and on budget. Yet man...

Upcoming / 29 July, 2026

Webinar
Manufacturing Operations Management
Industrial Transformation Leaders
Industrial Design Engineering Software
Asset Performance Management Software
Asset Maintenance Software
The Spare Parts Playbook: Stockouts, Ex...

Uptime depends on having the right part available at the right time. But spare parts strategy hasn't kept pace with the pressure on maintenance and reliability teams to do more wi...

Upcoming / 05 August, 2026

Blog
Industrial Transformation Leaders
Manufacturing Operations Management
Siemens Realize LIVE Europe 2026: Mendi...

At Realize LIVE Europe 2026, Siemens emphasized the need for AI systems to operate alongside employees and within existing business processes rather as a standalone technology laye...

22 July, 2026

Blog
Industrial Transformation Leaders
Manufacturing Operations Management
Siemens Realize LIVE Europe 2026: Digit...

Siemens’s 2026 Realize LIVE event in Europe focused on three key areas: the comprehensive digital twin, lifecycle intelligence and adaptiveness. These themes were framed against a ...

21 July, 2026

Blog
Industrial Transformation Leaders
The EU AI Act’s High-Risk Deadline Is C...

On August 2, 2026, the next phase of the EU AI Act comes into effect, bringing new obligations for organizations deploying high-risk AI systems. While much of the discussion around...

17 July, 2026

Blog
Industrial Design Engineering Software
Beyond The Model: What’s Next For Engin...

Industrial firms are under growing pressure to deliver increasingly complex projects while balancing cost, safety, sustainability and operational performance. As facilities become ...

13 July, 2026